Systems Design and Applications Engineering

Carbon Sequestration Gas Monitoring System

  • System design, sample conditioning, analyzer selection
  • Carbon sequestration, CO₂ monitoring, gas analysis
  • P&IDs, representative sampling, validation planning

Designed Plumbing & Instrumentation Diagrams for a CO2 gas analyzer for sequestration, measuring TRS, Naphthalene, Oxygen, and other contaminants. The system integrates a number of analyzers for canister sampling. I also oversaw modeling and manufacturing considerations and an initial BOM.

High Pressure Hydrogen Sampling System

  • System design, safety focused engineering, risk reduction
  • Hydrogen power, high pressure sampling, gas analysis
  • Pressure reduction, gas compatibility, sample shutoff integration

Similar to the CCUS sampling system, the Hydrogren sampling system for hydrogen energy is designed for similar contaminents and analyzers to perfom gas canister sampling. The system also includes the ability to perform analysis on CCUS canister sampling.

Gas Blender System

  • Mechanical design, applications engineering, system integration
  • Gas analysis, calibration support, analyzer testing
  • AutoCAD, P&IDs, 3D modeling, uncertainty reduction

I fully designed, modeled, fabricated, and programmed a Gas Blender system for high resolution, low uncertainty analysis for various gas analyzers. I created P&IDs, electrical, and manufacturing drawings and welded the system myself.

Welded Manifold Design and Fabrication

  • Mechanical design, manifold design, fabrication support
  • Gas systems, instrumentation, sample handling
  • CAD modeling, welding, assembly, manufacturability

My first time using an orbital welder. I first created the P&ID, then drew a 3D model of the system, created an entire BOM, and fabricated the entire system. The manifold was designed for multiple sample points to be assessed across 3 analyzers.

Manufacturing Ventilation

  • HVAC analysis, facility engineering, safety support
  • Manufacturing, equipment integration, ventilation design
  • Vent Load Calculations, Airflow planning, operational safety

I performed a ventilation load calculation to support safe operation of manufacturing equipment. I found a venting fan suitable for our plasma cutter to reduce dangerous fumes from propagating through the manufacturing floor.

R&D, Validation, & Instrumentation

Binary Gas Analyzer Validation and Uncertainty Reduction Study

  • Validation testing, R&D, uncertainty analysis
  • Gas analysis, oxygen monitoring, analyzer characterization
  • BGA testing, repeatability studies, signal processing

I performed validation testing on a binary gas analyzer to better understand its response behavior, repeatability, pressure effects, temperature effects, and uncertainty. I collected and analyzed test data, compared operating conditions, and used signal processing methods to recommend better testing and sampling practices.

Oxygen Probe Validation and Calibration Assessment

  • Validation testing, calibration, test method development
  • Oxygen monitoring, trace gas analysis, high purity gas systems
  • Sensor response, data analysis, performance assessment

I tested an oxygen probe system to evaluate calibration behavior, response time, and measurement reliability. The goal was to understand how the instrument behaved under realistic test conditions and use that data to improve confidence in the measurement process.

GC Temperature Effects and Optical Absorption R&D

  • R&D, thermal analysis, experimental testing
  • Gas chromatography, optical detection, analyzer development
  • Temperature effects, light absorption, detector response

I collected and analyzed data from a GC related analyzer system to study how temperature changes affected light absorption and measurement stability. This project helped show why thermal behavior, warmup conditions, and environmental control matter when interpreting analyzer data.

Oxygen Monitoring System FAT and Validation Support

  • FAT, validation testing, system readiness
  • Oxygen monitoring, gas analysis, customer acceptance testing
  • Plumbing review, analyzer integration, test documentation

I performed validation testing and FAT preparation for an oxygen monitoring system. My work included reviewing the plumbing design, supporting analyzer integration, collecting test data, and helping confirm that the system was ready for customer acceptance.

Product Development, Simulation, & Manufacturing

Moisture Scrubbers

  • System design, pressure loss analysis, validation testing
  • Gas conditioning, moisture removal, flow performance
  • Dimensional analysis, manufactured hardware, ppb level performance

I designed a manufactured moisture scrubber for gas systems with the goal of reducing moisture while maintaining minimal pressure loss. I calculated the expected pressure loss through the scrubber to confirm that the design would not significantly restrict flow. Before full manufacturing, I performed reduced scale validation testing supported by dimensional analysis to estimate full scale performance. After manufacturing, I helped test the scrubber and verify moisture reduction from approximately 20 ppm to around 10 ppb.

Soft Robotic Catheter with FEA, CFD, and Actuation Testing

  • Product development, simulation, prototype validation
  • Biomedical robotics, soft robotics, medical device concepts
  • Abaqus, COMSOL, CAD, fluidic actuation

I designed and tested a fluidic actuated soft robotic catheter concept for biomedical use. I used CAD to develop the device geometry, Abaqus to study soft material actuation, COMSOL to evaluate fluid behavior, and physical prototypes to test actuation performance.

Autonomous Path Following Robot with Image Processing and PID Control

  • Controls engineering, robotics, embedded systems
  • Autonomous navigation, image processing, sensor feedback
  • Python, PID control, camera vision, LiDAR

I developed an autonomous robot that used camera based image processing and PID control to follow a green path. I worked on converting the live camera view into useful feedback so the robot could identify the path, stay centered, and adjust its motion in real time.

Busy Bee Refills Prototype

  • Product development, DFM, manufacturing engineering
  • Consumer products, refill systems, production scaling
  • CAD, 3D printing, microcontrollers, BOM creation, sourcing

I redesigned the refill product to improve manufacturability, assembly efficiency, and production scalability. I focused on reducing material waste, simplifying the manufacturing process, and making the product easier to build consistently. This work reduced production cost by 20 percent and shortened build time by 90 minutes. I also managed component sourcing, created the BOM for the first production batch, and developed design updates for future manufacturing methods, including injection mold planning.

Plasma Cutter Optimization

  • Manufacturing engineering, process improvement, validation testing
  • Fabrication, production support, equipment reliability
  • SOPs, DOEs, FMEAs, quality control

I helped improve the plasma cutting process by introducing a more structured engineering approach for testing, documentation, and repeatability. I developed SOP, DOE, and FMEA style documentation to evaluate process risks, reduce defects, and make the equipment easier to use consistently. This work supported safer operation, better production reliability, and a more data driven approach to manufacturing improvement.

Biodigester

  • Thermodynamic analysis, system design, energy modeling
  • Food waste, sustainable energy, biodigesters
  • Rankine cycle, biofuel filtration, energy conversion

I helped develop a sustainable energy concept that used food waste, biodigestion, filtered biofuel, and a Rankine cycle based energy conversion approach. This project let me connect thermodynamics, mechanical system design, food waste reduction, and renewable energy thinking.

Wind Tunnel Drag Analysis

  • Fluid mechanics, experimental testing, technical reporting
  • Aerodynamics, flow measurement, academic research
  • Wind tunnel testing, data analysis, report writing

I worked with wind tunnel testing to evaluate fluid behavior and communicate the results through a technical report. This project gave me experience connecting experimental setup, flow behavior, data analysis, and written engineering communication.

Lie Detector

  • Instrumentation, sensors, signal acquisition
  • Biomedical signals, academic testing, circuit design
  • Data collection, circuit measurement, signal interpretation

I built and tested a lie detector style instrumentation project that involved signal collection, sensor behavior, and circuit based measurement. This project supports my experience with basic data acquisition, physiological signals, and interpreting measurement outputs.

CAD Designs